Condensate Pollution Measurement System
Condensate Pollution Measurement System: Protecting Efficiency and Boiler Life in Steam Systems
For the efficient and long-lasting operation of industrial steam systems, it is crucial that the condensate entering the boiler feed tank is clean and in high quantities. However, situations such as punctures in heating coils or plates used in steam systems can cause the heated fluid to mix with the condensate. At ORFA Industrial Products Industry and Trade Inc., we offer a Condensate Pollution Measurement System that enables the early detection and control of such contamination.
Causes and Consequences of Condensate Pollution:
Contaminated condensate in steam systems causes deposits on heating surfaces, corrosion, and, most importantly, contaminates boiler feedwater, shortening boiler life and reducing boiler capacity efficiency. Therefore, contamination in condensate, which must be recycled, must be promptly identified and controlled.
Condensate Pollution Measurement System Working Principle:
The condensate contamination measurement system sold by ORFA Endüstriyel mounts at the condensate tank inlet and continuously measures the electrical conductivity of the condensate. The system works as follows:
- The conductivity measuring probe measures the conductivity value of condensate water.
- The measured value is transmitted to the system control unit.
- The controller compares the incoming conductivity value with the preset set value.
- If the measured conductivity exceeds the set value, the discharge valve is automatically opened and the dirty condensate is taken out.
- When the electrical conductivity falls below the set value, the discharge valve closes and clean condensate is directed to the condensate tank.
Important Note:
Because electrical conductivity varies with temperature, the conductivity probe used in the system must be capable of measuring both conductivity and temperature. This allows for accurate measurement of condensate conductivity at all temperatures.
Condensate Pollution Measurement System Advantages:
The condensate pollution measurement system offered by ORFA Endüstriyel provides various advantages to steam installations:
- Extending Boiler Life: It extends boiler life by preventing contaminated condensate from entering the boiler.
- Increasing System Efficiency: Increases system efficiency by improving heat transfer through the use of clean condensate.
- Energy Saving: Prevents energy losses that may occur due to pollution.
- Automatic Control: In case of pollution, automatic discharge eliminates the need for human intervention.
- Early Warning: Prevents greater damage by detecting pollution problems at an early stage.
Condensate Pollution Measurement System Application Areas:
The Condensate Contamination Measurement System can be used in various steam installations such as:
- Industrial facilities
- Power plants
- Chemical plants
- Food processing plants
- Textile factories
ORFA Industrial Difference:
ORFA Industrial Products Industry and Trade Inc. offers high-quality, reliable measurement and control equipment tailored to the needs of industrial facilities. Our sales team prioritizes customer satisfaction and is always ready to understand your project requirements and provide you with the most suitable solutions.
Conclusion:
The Condensate Pollution Measurement System sold by ORFA Endüstriyel keeps the quality of condensate water under control in steam installations, extends boiler life, increases system efficiency and provides energy savings.
