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Forged Steel Ball Valves: The Superior Solution for Harsh Conditions

22-05-2025 17:22
Forged Steel Ball Valves: The Superior Solution for Harsh Conditions

ORFA Industrial Reliable Flow Control: Forged Steel Ball Valves

Flow control in industrial facilities is vital for the efficiency, safety, and continuity of processes. The correct valve selection plays a critical role, especially for systems operating under challenging conditions such as high pressure, high temperature, and aggressive environments . This is where ORFA Industrial Products Industry and Trade Inc.'s forged steel ball valves offer a superior solution in terms of reliability and performance.


What is Forged Steel and Why is it Vital?

The basic operating principle of ball valves is to instantly open and fully close the flow in a quarter turn (90°) thanks to the hole in the center. However, the durability of this valve depends on the material from which it is made.

Forged steel ball valves stand out because their main components, such as the body and cover, are produced using the **forging** process. The forging process compresses the microstructure of the steel, preventing crack and pore formation. This allows for:

  • It provides **much higher strength** compared to other cast valves.
  • It offers **superior resistance** to high pressure and thermal shocks.
  • It extends the valve's lifespan by delaying material fatigue.

Advantages of ORFA FBAV Series Forged Steel Valves

In addition to the durability provided by their forged steel construction, ball valves have the following operational advantages:

  • Maximum Flow Efficiency: It offers minimal resistance to flow in the fully open position, resulting in low pressure drop and energy efficiency.
  • Quick Control: Thanks to its quarter-turn movement, it is ideal for processes requiring rapid opening and closing.
  • Superior Sealing: Leakage risk is minimized (tested according to API598 standard).
  • Compact and Reliable: Its lightweight design ensures easy installation, even in challenging piping conditions.

⚙️ Technical Specifications and Material Structure

ORFA Industrial's FBAV series forged steel ball valves are manufactured to high standards and in accordance with specifications:

Material Details

  • Body Material: A105 for high strength or A182 F316 (Stainless Steel) for aggressive chemical applications.
  • Sphere: Made of AISI316 stainless steel, it is resistant to corrosion.
  • Temperature/Pressure: Performs in high pressure classes such as Class 800 and Class 1500 ; can be safely used from -25°C to 250°C.

Connection and Control Options

  • Nominal Diameter: Wide diameter range varying from DN15 (1/2”) to DN50 (2”).
  • Connection Types: Threaded (NPT), Socket Welding (SW), and Butt Welding (BW) options are available.
  • Control: Manual (lever-operated), geared, or electric/pneumatic actuator options suitable for automation are available.

Wide Range of Applications for Wrought Steel Ball Valves

The durability of these valves makes them indispensable in critical sectors such as the following:

  • Petrochemical and Refinery Plants: For the safe control of high-pressure hydrocarbon pipelines.
  • Chemical Industry: In the control of aggressive and corrosive chemicals.
  • Power Plants: In steam and water lines under high temperature and pressure.
  • Shipbuilding: Thanks to its durability against harsh sea conditions.

Why Choose ORFA Industrial?

At ORFA Industrial, we offer products that comply with international design and testing standards (ANSI B16.34, API598, etc.). With our customer-focused approach and years of experience, we provide reliable, durable, and certified flow control solutions that deliver superior performance even in the most demanding industrial environments.

Your search for a solution ends here!

Contact our experts today to determine the most suitable forged steel valve model for your high-pressure systems.

GET A QUOTE NOW, SPEAK WITH OUR EXPERTS.
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